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Cable Assemblies

More than just a plug with a cable!

Amphenol Tuchel Industrial - Your Added-Value Partner

Amphenol is not only a leading provider of high-quality connectors but also offers standard & customized solutions to meet the needs of our clients. We combine decades of industry experience with cutting-edge technology to deliver exactly your needs.

Leverage our extensive portfolio, offering the perfect solution for nearly every requirement. Additionally, upon request, we offer the flexibility to manufacture cable assemblies using components beyond the Amphenol product range.

Key Benefits:

  • Tailored Solutions: Flexible, custom-designed solutions that precisely match your requirements and application conditions, including accessories such as cable glands, protective tubes, and clips.

  • Cutting-edge Manufacturing Technologies: In addition to traditional processes such as screwing, soldering, and heat shrinking, we utilize state-of-the-art production techniques such as machine crimping, ultrasonic welding, and overmolding for connectors and splitter solutions.

  • Highest Quality: Our in-house laboratory ensures comprehensive qualification testing, while our series production is safeguarded by stringent end-of-line (EOL) testing, including 100% high-voltage testing when necessary.

  • Expertise in High-Voltage (HV) Cables: As specialists in high-voltage cable assemblies, we ensure safe and reliable performance in applications such as e-mobility, battery systems, and other high-voltage applications.

  • Comprehensive Service: Our team of experts provides full guidance and ongoing support throughout every stage of the project.

Applications for our Cable Assemblies

Our cable assemblies are designed for use in a wide range of applications. Here, you will find a selection showcasing the diversity of our cable assembly solutions.

The following series can be used in this area:

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The following series can be used in this area:

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The following series can be used in this area:

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The following series can be used in this area:

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The following series can be used in this area:

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The following series can be used in this area:

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The following series can be used in this area:

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Our Technologies

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HV - Cables

We are specialized in the processing of high-voltage (HV) cables & connectors, ensuring the highest standards of quality and safety. Every cable is tested 100% HV to guarantee that our products meet the industry's stringent requirements and deliver reliable performance. Our commitment is to provide solutions that are not only technically flawless but also offer long-term reliability.

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Overmolding

Overmolding provides a durable, robust connection that protects against mechanical stress and external influences. It ensures reliable insulation against moisture, dust, and chemicals, while also enhancing the tensile strength of cables and components. Some of our product series are offered overmolded while it is also ideal for splice connections and harsh environments.

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Ultrasonic Welding

Ultrasonic welding utilizes high-frequency ultrasonic waves to join metals and plastics. By employing precise tools, consistent quality is ensured in every welding process, resulting in reproducible outcomes. Commonly used for busbars, connectors, and splice connections.

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Crimping

We use a range of crimping machines to ensure reliable and efficient production. Our process handles both turned and stamped contacts. With continuous, in-process quality checks of our tools, we maintain consistent, high-quality results. We can easily process cross-sections up to 150 mm², and larger sizes are available upon request."

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